Today, profiles play a crucial role in the construction and implementation of various structures. One type of these profiles is the square bar, which is available in the market with different alloys and metals. Among the metals used in various industries for manufacturing this profile is brass. Brass square bars come in various dimensions, sizes, and thicknesses, and are used in manufacturing and industrial sectors.
In this article, we will examine the application of brass square bars in crane construction, providing you with sufficient information when purchasing this product.
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Benefits of Using Brass Square Bars in Crane Construction
The primary reasons for using brass square bars in crane construction are due to the following advantages:
- High Strength and Stability:Due to their symmetrical design, brass square bars provide high strength and stability in cranes. This system can lift heavy loads with appropriate balance and strength, preventing unwanted tilting and slipping.
- Better Control:Using brass square bars allows cranes to have more precise control over load movement. The mechanism of this system enables the crane to follow a precise path and ensures smooth and stable movement of the load.
- Accurate Maneuverability:Brass square bars facilitate precise and controlled load movement, which is particularly beneficial in situations where loads need to be moved in tight and sensitive spaces.
- Wide Viewing Angle:Brass square bars allow cranes to lift loads to a wide and suitable viewing angle. This feature is especially useful in environments requiring precise vision and high control over the load.
- Higher Load Capacity:Using brass square bars in crane construction makes it easier to carry heavier and larger loads.
- Flexibility:The brass square bar system provides greater flexibility in crane movements. By adjusting the angles and lengths of the bars, the crane can be adapted to meet specific needs and operate in various environments.
Overall, using brass square bars in crane construction improves performance by appropriately distributing the load and enhancing power and control in load handling and movement.
Application of Brass Square Bars in Different Types of Cranes
Brass square bars are recognized as an essential element in the construction of various cranes and are used in many related industries to manufacture these lifting machines. Types of cranes include overhead cranes, gantry cranes, jib cranes, column cranes, wall-mounted cranes, truck-mounted cranes, etc.
In the construction of some types of cranes, brass square bars are commonly used, with the most prevalent examples including:
Using Brass Square Bars in Overhead Cranes
Overhead cranes are commonly used in enclosed industrial environments where there is a need to move equipment weighing over a ton. These cranes are installed on the ceiling of the production hall or warehouse to move the desired equipment and materials along the length, width, and appropriate height.
Key components of these overhead cranes include brass square bars, hooks, cables, etc., which, when connected, allow for the lifting of objects in enclosed environments such as halls and factories. Types of overhead cranes include single-girder overhead cranes, double-girder overhead cranes, and suspended overhead cranes, each with its specific functionality and characteristics.
Application of Brass Square Bars in Gantry Cranes
Another application of brass square bars in crane construction pertains to gantry cranes. These cranes, in full or semi-gantry form, are used for moving heavy loads in open spaces and inside industrial halls. However, for the construction of these cranes, a proper foundation must be implemented to stabilize the bases, ensuring the suitable operation of the gantry crane.
Therefore, if it is not possible to install an overhead crane inside the hall, constructing a gantry crane will be very cost-effective. Types of gantry cranes include single-girder gantry cranes, double-girder gantry cranes, single-girder semi-gantry cranes, and double-girder semi-gantry cranes.
How to Use Brass Square Bars in Crane Construction
A brass square bar is a specific profile produced through casting operations with a brass alloy. Brass alloy is composed of elements such as tin, zinc, nickel, manganese, lead, aluminum, and silicon. If more zinc is used in the composition, it increases the hardness, strength, and durability of the profile. Therefore, brass square bars are often used in crane construction.
This brass profile is formed by joining four sheets of profile that are geometrically installed in the crane, responsible for the vertical and horizontal movement of heavy loads.
Thus, brass square bars are recognized as an essential component in crane construction, crucial for the lifting and transportation of loads across various industries. It is important to note that brass square bars are produced in different grades, with one of the most commonly used grades being the ST52 square bar, widely utilized in various industries, including crane construction.
Characteristics of this type of square bar include suitable welding, machining, and shaping capabilities. It is manufactured in both cold-rolled and hot-rolled forms. This type of square bar also has a high resistance to heavy weights, making it ideal for use in various crane constructions.
Metal Kavan: The Leading Provider of Iron and Colored Metals
With over 20 years of experience in producing and supplying various metal products, Metal Kavan is one of the leading companies in this field. The company offers a wide range of products in the market, including colored metals, alloy metals, and more.
Some of Metal Kavan’s metal products include:
- Aluminum: A light, flexible, and corrosion-resistant metal, aluminum is used in a wide range of products, including beverage cans, windows and doors, and airplanes. Products include aluminum strips, square bars, tubes, and rods.
- Brass: An alloy of copper and zinc, brass is resistant to corrosion, has good electrical and thermal conductivity, and is highly malleable. It is used in the manufacture of electrical components, household appliances, and construction structures. Products include brass square bars, hexagonal bars, rods, and sheets.
- Copper: A soft, flexible metal with excellent electrical and thermal conductivity, copper is used in a wide range of products, including wires and cables, pipes, and sculptures. Products include copper strips, square bars, hexagonal bars, pipes, rods, and sheets.
- Phosphor Bronze: An alloy of copper, zinc, and phosphorus, phosphor bronze is resistant to corrosion, hard, and durable. It is used in the manufacture of industrial components, such as gears and bearings. Products include phosphor bronze rods and tubes.
Metal Kavan offers its products with high quality and competitive prices and provides excellent after-sales services to customers.
Conclusion
In this article, we aimed to provide detailed information about brass square bars in crane construction. As mentioned, brass square bars are among the few profiles available in the market that, due to their unique features, are used in the construction and implementation of various cranes in both open and closed environments. However, the use of brass square bars is not limited to crane construction and is applied in various industries depending on load capacity, tensile strength, and required hardness.